Packaging sizing guide

How to measure your product, how pouch and box sizes are quoted, and quick reference sizes for common fills.

How sizes are written

Pouches
Width × height + bottom gusset, in mm or cm (for example 160 × 240 + 90 mm). Height is measured to the top seal.
Side-gusset bags
Front width × height × gusset depth.
Boxes
Length × width × depth, internal dimensions, in the order the opening faces you.
Labels
Width × height plus shape; for rolls also the core size and winding direction.

Measure the product, not the old pack

Measure the largest length, width and height of the product (or the bottle, jar or inner tray) and add clearance: about 2–3 mm per side for rigid and folding boxes, more for inserts or bubble wrap. For pouches, fill a sample bag of the candidate size with the real product; powders and beans settle differently, and the top 3–4 cm above the zip should stay free for sealing.

Reference: stand-up pouches by fill

100 g coffee beans / 150 g snacks
About 120 × 200 + 70 mm
250 g coffee beans
About 140 × 220 + 80 mm (stand-up) or a 250 g flat-bottom bag
500 g coffee beans / 500 g rice
About 160 × 260 + 90 mm
1 kg coffee beans / 1 kg rice
About 200 × 300 + 100 mm or a 1 kg side-gusset bag

Approximate only; density changes everything. Always test with a sample.

Reference: e-commerce mailer boxes

Small (cosmetics, accessories)
About 20 × 15 × 5–10 cm
Medium (shoes, apparel, gift sets)
About 30 × 20 × 10–15 cm
Large (bundles, home goods)
About 40 × 30 × 15–20 cm

Courier fees in Vietnam are often charged on the larger of actual and volumetric weight, so a box that is only slightly too big can cost more on every order.

Not sure? Send the product

Send dimensions and weight in the quote form, or a sample of the product, and we will suggest a size and provide a dieline before anything is printed.

We reply by email or phone, usually within one business day.